Manufacturing

Find the failing part before the line stops.

GAIA reads the controllers on automotive lines, conveyors and material handling equipment, and tells your maintenance team which part to replace at the next planned stop.

Industrial robot arm with gripper in a manufacturing cell

A 30-minute swap should not cost five hours.

Most of an unplanned stop is not the repair. It is the backup, the search, and the wait for a tech and a part.

Unplanned

Line backs upFind the zoneTech and spareSwapClear and restart

About 5 hours of production lost

With GAIA

Scheduled breakSwap

0 minutes of production lost

Phase lengths illustrative. Total is the average outage reported by Honeywell Intelligrated.

Automotive lines

Conveyors, robots, presses, paint shop fans and pumps, and machining centers. One idle line at a major automotive plant costs $2.3M an hour.

Siemens, The True Cost of Downtime 2024

Conveyors · Robots · PressesSpeed · Torque · Fault codes
Robot arms working on a vehicle body on an assembly line

Conveyance and material handling

Drive motors, gearboxes and sortation run thousands of hours a year in the same conditions. That makes them ideal for comparing each motor with its peers. GAIA's deployment work started on conveyor lines.

See a result from the field
Drive motors · Gearboxes · SortationMotor current · Torque · Run hours
Bottles moving along a curved conveyor past its drive motor

Heavy industry

Pumps, fans, compressors and the drives that run them, wherever their controllers report how they run.

Pumps · Fans · CompressorsDischarge pressure · Motor current · Temperature
Grinding machine throwing sparks across a steel plate

Request a technical briefing.

Tell us what equipment you run and how it connects. We will tell you plainly whether GAIA can read it.